Electrical 4 Learning
June 16, 2025 at 02:09 PM
Pre-Commissioning Tests on Equipment at 33/11 kV Substations
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Pre-Commissioning Tests on Equipment at 33/11 kV Substations(PDF COPY)
https://electrical4learning.blogspot.com/2024/11/pre-commissioning-tests-on-equipment-at-33kv-11kv-substations.html?m=1
Before a 33/11 kV substation is energized, various pre-commissioning tests are conducted to ensure the equipment functions safely and efficiently. These tests help detect defects, insulation failures, or improper connections. Some key pre-commissioning tests include:
1. Transformer Tests
Insulation Resistance Test (Megger Test): Checks the insulation integrity between windings and earth.
Transformer Turns Ratio (TTR) Test: Ensures the correct voltage ratio between primary and secondary windings.
Vector Group Test: Confirms the vector group configuration for parallel operation.
Magnetic Balance Test: Verifies the magnetic circuit condition.
Oil Dielectric Strength Test: Measures the breakdown voltage of transformer oil.
2. Circuit Breaker Tests
Contact Resistance Test: Ensures low resistance at breaker contacts to minimize power losses.
Timing Test: Verifies the opening and closing time of the breaker.
Insulation Resistance Test: Checks the insulation of the breaker components.
Mechanical Operation Test: Confirms smooth and reliable breaker operation.
3. Current and Voltage Transformer (CT & VT) Tests
Insulation Resistance Test: Assesses the insulation condition of CTs and VTs.
Polarity and Ratio Test: Confirms correct polarity and transformation ratio.
Excitation Characteristics Test: Ensures the CT operates correctly under varying loads.
4. Protection System Tests
Relay Testing: Verifies the protection relays for overcurrent, earth fault, and differential protection.
Primary and Secondary Injection Tests: Checks the protection scheme and relay coordination.
5. Cable and Busbar Tests
High Voltage (HV) Test: Detects insulation weaknesses in cables and busbars.
Continuity and Phasing Test: Ensures correct connections and phase sequence.
6. Earthing System Tests
Earth Resistance Test: Measures the resistance of the earthing system to ensure safety.
These pre-commissioning tests ensure the reliable operation of the substation before it is put into service.
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